What is the “Cast” in Enameled Cast Iron & Cast Aluminum Induction Cookware
To cast metal is to heat any major metal until it’s molten, pour it into a mold, and allow it to cool. When cooled, the mold is removed and what remains is a solid piece of cast metal.
Casting refers to one of many processes used to shape metals. It doesn’t affect the metal composition. Molds can be used to form metals into almost any imaginable shape, including pots, pans, and Dutch ovens. You can watch a video of this process using sand as the mold, which is one common method of casting. Die casting is another, more sophisticated process of casting metals.
The Enameled Cast Iron Look is a Growing Cookware Trend
Enameled cast iron has been used for centuries. In some cases, well cared for enameled cast iron cookware can be handed down from one generation to the next, a testament to its longevity.
Beloved brands like Le Creuset have recently played a hand in the increased demand for coated enameled cast iron, which is now being used for table service in addition to cooking. This is in part because enameled cast iron is a useful, versatile food-safe metal. But these pieces, which are often produced in vibrant solid colors with white enameled or porcelain interiors, are undeniably gorgeous. So why hide them in the back-of-the-house?
The enameled cast iron look supports several popular décor themes in foodservice:
Farm to table
As you can see, the versatility of the enameled cast iron look can range from high-end New American cuisine to more casual environments. Overall, the enameled cast iron look offers transferable elegance to a number of styles.
To get this look, you may think that enameled cast iron is your only choice. But cast aluminum induction-ready cookware is quickly becoming a popular option because it functions similarly to enameled cast iron, mimics the look well, but is lighter in weight and less expensive.
Enameled Cast Iron Cookware Characteristics
No longer used for potbelly stoves or cauldrons, you can commonly find enameled cast iron pots, pans, Dutch ovens, etc., in plenty of foodservice operations.
Enameled cast iron cookware pieces offer the following qualities:
Can withstand high heat for short or long periods of time
Even heat distribution
Maintains temp well
Can take a while to heat up, but once it’s hot, it stays hot – including the handle
The enamel can chip, leading to corrosion
Great for searing, baking, frying, blackening, sautéing
Enameled cast iron does not require seasoning because the enamel blankets the pores, removing the need for an additional protective layer.
Usually enameled cast iron cookware is two-tone. The outside can come in many different colors and the inside is typically white, but that can vary. You may be able to find enameled cast iron cookware in your brand’s colors, which would allow you to pull your visual identity into your open kitchen or onto your tabletops, creating a striking look for your guests.
It is worth mentioning that enameled cast iron cookware can chip over time. This exposes the natural cast iron beneath, increasing the opportunity for your cookware to corrode. However, if your enameled cast iron cookware chips, it’s probably time to retire it. You don’t want to get flecks of enamel in your guests’ food. The white interior can also discolor over time from heat and contact with acidic foods. This is a purely visual occurrence and by no means a sign that you need to replace your cookware.
Properties of Aluminum Cookware – Induction-Ready & Otherwise
Aluminum, like enameled cast iron, is a commonly used food-safe metal. In fact, it’s the second most used metal in foodservice. Induction-ready or otherwise, it's generally:
Can’t rust because there’s no carbon in the metal
Heats up and cools down quickly
Even heat distribution
Reactive to acids and bases in foods unless coated in enamel or non-stick surface
Because aluminum is reactive to naturally occurring acids and bases in foods, it may need to be replaced more often than enameled cast iron. However, aluminum is generally less expensive than enameled cast iron, so the cost will balance out over time, while allowing you to add new colors and shapes to match the changes in your kitchen.
Which Metal is Best for Your Cookware?
Both enameled cast iron and cast aluminum induction cookware are great options in foodservice, evidenced by their wide use. Which type is better for your operation just depends on what you need out of your cookware. It’s entirely possible you’d want to use both enameled cast iron and induction-ready cast aluminum for different parts of your menu.
Enameled Cast Iron Cookware
Your menu will likely influence the use of enameled cast iron more than anything, assuming your operation isn’t constantly moving around cooking equipment. If you have a lot of items that require high-heat searing, baking, frying, or long cook-times, you will likely get the best result from enameled cast iron cookware.
Another thing to consider with enameled cast iron cookware is that it takes longer to heat up and cool down than induction-ready cast aluminum. If you’re using enameled cast iron in a fast-paced environment, you’ll want to be sure to get your cookware to temp before service. Once service starts, you should be fine if you’re using enameled cast iron for a lot of your dishes because it holds heat better than aluminum. But if it’s only being used for a few menu items, requiring frequent reheating may result in longer ticket times.
These qualities remain whether you’re working on an induction range, over an open flame, or in an oven.
Cast Aluminum Induction Cookware
Cast aluminum is a great choice for operations that need to frequently move their equipment around. For example, action stations at hotel, casino, or cruise ship buffets, or catering events would benefit from induction-ready cast aluminum pots and pans because their light weight makes them easier to schlep than enameled cast iron.
In an action station environment where you’re cooking in front of guests, induction-ready cast aluminum’s ability to rapidly heat up and cool down means that you can get people through your line quickly. When it’s time to shut down operations, your cookware will cool off faster than enameled cast iron, allowing you to pack up quickly.
Now you can get on with your perfect day in the kitchen knowing exactly how your choice between enameled cast iron and cast aluminum induction cookware is going to affect your food, cooking methods, and ticket times. And that’s how you can bring peace of mind to your chefs and line cooks, which we think you’ll agree is something everybody can benefit from.
If you’d like to learn more about food-safe metals, you can dive into “Grades of Stainless Steel & What They Mean for Your Foodservice Operation.”